Homogenizer - View 1
AUTHENTIC BUILD · THANE MFR
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Rotor-Stator EmulsificationHigh-Shear Emulsifier HeadHigh Shear

Homogenizer

The homogenizing head consists of SS Rotor & SS Stator supported on the motor via SS tie rods, with the rotor driven directly by the high-speed motor. Supported on a telescopic channel stand with a rope arrangement for effortlessly raising and lowering into processing vessels.

OUTPUT
50 L to 1000 L Batch Capacity
FILL RANGE
Viscosity up to 50,000 cPs
ACCURACY
1 to 5 Micron Droplet Dispersion
CONTACT PARTS
SS 316 / Mirror Polish
Typical reply within one business day · info@filltech.in

The homogenizing head consists of SS Rotor & SS Stator supported on the motor via SS tie rods, with the rotor driven directly by the high-speed motor. Supported on a telescopic channel stand with a rope arrangement for effortlessly raising and lowering into processing vessels.

Each component is manufactured from certified SS 304 / SS 316 and inspected to GMP standards in our Wagle Estate, Thane facility. With tool-free disassembly and fast volume adjustments, downtime between bottle or batch changes is minimized.

Best Suited For

  • Skin creams, lotions, and sunscreens
  • Pharmaceutical ointments, suspensions & emulsions
  • Mayonnaise, food spreads & sauces
  • Paint emulsions & chemical pastes
ParameterEngineering Specification
Motor Speed2800 RPM direct drive
Batch Volume50 Litres to 1000 Litres
MOC Contact PartsSS 316 mirror finished
Lifting MechanismTelescopic channel with wire rope hoist
Power Rating2.0 to 7.5 HP, 2800 RPM, 415V 3-Phase
Overall Footprint900 mm (L) × 750 mm (W) × 1800 mm (H)
Precision-machined SS 316 rotor and stator shearing elements
Direct drive motor configuration delivering maximum shear force
Telescopic channel stand with counterbalanced rope hoist
Sanitary tie-rod construction with rapid strip-down for cleaning
Vessel clamp attachment to securely anchor during agitation

The following optional modular attachments and custom engineering features can be integrated into this machine build:

Flameproof motor & starter execution
Variable frequency drive (VFD) for speed control from 500 to 2800 RPM
OPERATIONAL RUNS & YOUTUBE HUB

Factory Demonstration & Live Operation

Every Filltech machine undergoes rigorous dry and wet testing before dispatch. Watch operational runs and packaging line trials on our official YouTube channel @FillingMachinesIndia.

WHAT YOU SEE IN LIVE DEMONSTRATIONS
Positive Cut-Off Anti-Drip Nozzles
Pneumatic suck-back shut-off eliminates residual stringing and bottle shoulder staining.
Precision Positive Displacement (1 to 5 Micron Droplet Dispersion)
Ground stainless steel cylinders guarantee identical dose volumes across each continuous cycle.
Bottom-Up Anti-Foam Diving Motion
Nozzles descend to the bottle base and withdraw progressively to eliminate turbulence in foamy products.
Sanitary SS 316 / Mirror Polish Construction
Tool-free tri-clover clamps allow full disassembly and washdown in under 10 minutes.
Request Custom Video With Your Bottle

Ship sample containers to our Wagle Estate, Thane factory for pre-order video trial

PDF

Download the full spec sheet

Dimensions, utility requirements, GA drawing and options for Homogenizer.

TECHNICAL SPECIFICATIONS & BUYER FAQs

Frequently Asked Engineering Questions

Technical answers regarding dosing tolerances, cGMP compliance, viscosity handling, and plant integration for the Homogenizer.

The Homogenizer maintains a repeat dosing accuracy of 1 to 5 Micron Droplet Dispersion across its operating range of Viscosity up to 50,000 cPs. Honed positive-displacement cylinders, tight-tolerance Teflon seals, and positive cut-off shutoff nozzles eliminate cavitation, stringing, and meniscus variation under continuous production.

This unit is engineered for products including Skin creams, lotions, and sunscreens, Pharmaceutical ointments, suspensions & emulsions, Mayonnaise, food spreads & sauces, serving industries such as Cosmetics / Toiletry, Pharmaceutical, Food & Beverages, Paint. For foaming or surface-active liquids, pneumatic bottom-up diving nozzles enter the container and lift in sync with the fluid rise to prevent aeration. For thick creams and pastes, positive displacement rotary cut-off valves provide clean transfer.

Yes. All product contact components are fabricated from certified sanitary SS 316 / Mirror Polish (with mirror-polish Ra < 0.4 µm). Sanitary tri-clover ferrule couplings allow tool-free strip-down for Clean-In-Place (CIP) flushing, autoclaving, and rapid batch changeover.

Yes. Operating at 50 L to 1000 L Batch Capacity, the machine is built on a modular chassis that seamlessly integrates with Filltech SS slat chain conveyors, automatic screw or ROPP cappers, induction cap sealers, and sticker labeling machines for turnkey automated lines.

Yes. Filltech invites customers to ship sample bottles, closures, and liquid/paste formulations to our manufacturing facility at 115, New Modella Industrial Estate, Wagle Estate, Thane. Our engineering team conducts comprehensive FAT trial runs to verify stroke timing and nozzle diameters before factory dispatch.

Have a custom fluid formulation or specific bottle dimension?

Speak directly with our senior tooling engineers at Wagle Estate, Thane for viscosity testing and nozzle sizing.

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