
High-Viscosity Paste Filler
Engineered specifically for non-flowing and high-resistance products that tend to solidify or separate at room temperature. Features a heavy SS 316 jacketed conical hopper with heated water circulation and continuous contra-rotating scraper blades to ensure uniform temperature and consistency throughout the batch.
Engineered specifically for non-flowing and high-resistance products that tend to solidify or separate at room temperature. Features a heavy SS 316 jacketed conical hopper with heated water circulation and continuous contra-rotating scraper blades to ensure uniform temperature and consistency throughout the batch.
Each component is manufactured from certified SS 304 / SS 316 and inspected to GMP standards in our Wagle Estate, Thane facility. With tool-free disassembly and fast volume adjustments, downtime between bottle or batch changes is minimized.
Best Suited For
- Petroleum jelly, lip balms, waxes & massage pastes
- Pharmaceutical ointments, Ayurvedic lepams & pastes
- Ghee, dairy butter, cheese spreads & honey
- Silicone sealant, industrial grease, wall putty & paste inks
| Parameter | Engineering Specification |
|---|---|
| Dosing Range | 50 grams to 5000 grams |
| Speed | 25 to 60 packs per minute |
| Temperature Range | Ambient up to 110°C heated jacket |
| Agitator Motor | 0.75 kW geared motor with speed regulator |
| Contact Metal | SS 316 electropolished sanitary finish |
| Power Rating | 3.5 HP, 415V 3-Phase |
| Pneumatic Supply | 6–8 bar @ 8 CFM |
| Overall Footprint | 2100 mm (L) × 1100 mm (W) × 2000 mm (H) |
The following optional modular attachments and custom engineering features can be integrated into this machine build:
Engineered specifically for non-flowing and high-resistance products that tend to solidify or separate at room temperature. Features a heavy SS 316 jacketed conical hopper with heated water circulation and continuous contra-rotating scraper blades to ensure uniform temperature and consistency throughout the batch.
Each component is manufactured from certified SS 304 / SS 316 and inspected to GMP standards in our Wagle Estate, Thane facility. With tool-free disassembly and fast volume adjustments, downtime between bottle or batch changes is minimized.
Best Suited For
- Petroleum jelly, lip balms, waxes & massage pastes
- Pharmaceutical ointments, Ayurvedic lepams & pastes
- Ghee, dairy butter, cheese spreads & honey
- Silicone sealant, industrial grease, wall putty & paste inks
Factory Demonstration & Live Operation
Every Filltech machine undergoes rigorous dry and wet testing before dispatch. Watch operational runs and packaging line trials on our official YouTube channel @FillingMachinesIndia.

Ship sample containers to our Wagle Estate, Thane factory for pre-order video trial
Download the full spec sheet
Dimensions, utility requirements, GA drawing and options for High-Viscosity Paste Filler.
Frequently Asked Engineering Questions
Technical answers regarding dosing tolerances, cGMP compliance, viscosity handling, and plant integration for the High-Viscosity Paste Filler.
The High-Viscosity Paste Filler maintains a repeat dosing accuracy of ± 0.5% across its operating range of 50 g – 5 kg. Honed positive-displacement cylinders, tight-tolerance Teflon seals, and positive cut-off shutoff nozzles eliminate cavitation, stringing, and meniscus variation under continuous production.
This unit is engineered for products including Petroleum jelly, lip balms, waxes & massage pastes, Pharmaceutical ointments, Ayurvedic lepams & pastes, Ghee, dairy butter, cheese spreads & honey, serving industries such as Cosmetics / Toiletry, Pharmaceutical, Food & Beverages, Paint. For foaming or surface-active liquids, pneumatic bottom-up diving nozzles enter the container and lift in sync with the fluid rise to prevent aeration. For thick creams and pastes, positive displacement rotary cut-off valves provide clean transfer.
Yes. All product contact components are fabricated from certified sanitary SS 316 (with mirror-polish Ra < 0.4 µm). Sanitary tri-clover ferrule couplings allow tool-free strip-down for Clean-In-Place (CIP) flushing, autoclaving, and rapid batch changeover.
Yes. Operating at 25–60 / min, the machine is built on a modular chassis that seamlessly integrates with Filltech SS slat chain conveyors, automatic screw or ROPP cappers, induction cap sealers, and sticker labeling machines for turnkey automated lines.
Yes. Filltech invites customers to ship sample bottles, closures, and liquid/paste formulations to our manufacturing facility at 115, New Modella Industrial Estate, Wagle Estate, Thane. Our engineering team conducts comprehensive FAT trial runs to verify stroke timing and nozzle diameters before factory dispatch.
Have a custom fluid formulation or specific bottle dimension?
Speak directly with our senior tooling engineers at Wagle Estate, Thane for viscosity testing and nozzle sizing.
Technical Guides for High-Viscosity Paste Filler
Consult our in-depth engineering breakdowns on viscosity compatibility, dosing accuracy tradeoffs, and cGMP compliance before finalizing your plant layout.

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High-Viscosity Paste Filler
Engineered specifically for non-flowing and high-resistance products that tend to solidify or separate at room temperature. Features a heavy SS 316 jacketed conical hopper with heated water circulation and continuous contra-rotating scraper blades to ensure uniform temperature and consistency throughout the batch.
1. Technical Parameters & Tolerances
| Specification Parameter | Engineering Standard |
|---|---|
| Dosing Range | 50 grams to 5000 grams |
| Speed | 25 to 60 packs per minute |
| Temperature Range | Ambient up to 110°C heated jacket |
| Agitator Motor | 0.75 kW geared motor with speed regulator |
| Contact Metal | SS 316 electropolished sanitary finish |
| Pneumatic Supply | 6–8 bar @ 8 CFM |
| Electrical Power | 3.5 HP, 415V 3-Phase |
| Footprint Dimensions | 2100 mm (L) × 1100 mm (W) × 2000 mm (H) |
2. Engineering Inclusions
- Thermal oil / hot water jacketed double-wall hopper
- Digital PID temperature control system up to 110°C
- Motorized slow-speed PTFE scraper agitator prevents wall scorch
- Heavy duty rotary positive displacement valve for dense slurries
- Heated nozzle block option to prevent cold nozzle clogging
3. Tooling & Testing Standard
- +Integrated vacuum deaeration feed system
- +Direct barrel / drum unloader transfer pump link
- +Inline jar indexing conveyor or rotary turntable
Tested Formulations: Petroleum jelly, lip balms, waxes & massage pastes, Pharmaceutical ointments, Ayurvedic lepams & pastes, Ghee, dairy butter, cheese spreads & honey, Silicone sealant, industrial grease, wall putty & paste inks.