High-Viscosity Paste Filler - View 1
AUTHENTIC BUILD · THANE MFR
1 / 4
Piston2 / 4 headHeated Option

High-Viscosity Paste Filler

Engineered specifically for non-flowing and high-resistance products that tend to solidify or separate at room temperature. Features a heavy SS 316 jacketed conical hopper with heated water circulation and continuous contra-rotating scraper blades to ensure uniform temperature and consistency throughout the batch.

OUTPUT
25–60 / min
FILL RANGE
50 g – 5 kg
ACCURACY
± 0.5%
CONTACT PARTS
SS 316
Typical reply within one business day · info@filltech.in

Engineered specifically for non-flowing and high-resistance products that tend to solidify or separate at room temperature. Features a heavy SS 316 jacketed conical hopper with heated water circulation and continuous contra-rotating scraper blades to ensure uniform temperature and consistency throughout the batch.

Each component is manufactured from certified SS 304 / SS 316 and inspected to GMP standards in our Wagle Estate, Thane facility. With tool-free disassembly and fast volume adjustments, downtime between bottle or batch changes is minimized.

Best Suited For

  • Petroleum jelly, lip balms, waxes & massage pastes
  • Pharmaceutical ointments, Ayurvedic lepams & pastes
  • Ghee, dairy butter, cheese spreads & honey
  • Silicone sealant, industrial grease, wall putty & paste inks
ParameterEngineering Specification
Dosing Range50 grams to 5000 grams
Speed25 to 60 packs per minute
Temperature RangeAmbient up to 110°C heated jacket
Agitator Motor0.75 kW geared motor with speed regulator
Contact MetalSS 316 electropolished sanitary finish
Power Rating3.5 HP, 415V 3-Phase
Pneumatic Supply6–8 bar @ 8 CFM
Overall Footprint2100 mm (L) × 1100 mm (W) × 2000 mm (H)
Thermal oil / hot water jacketed double-wall hopper
Digital PID temperature control system up to 110°C
Motorized slow-speed PTFE scraper agitator prevents wall scorch
Heavy duty rotary positive displacement valve for dense slurries
Heated nozzle block option to prevent cold nozzle clogging

The following optional modular attachments and custom engineering features can be integrated into this machine build:

Integrated vacuum deaeration feed system
Direct barrel / drum unloader transfer pump link
Inline jar indexing conveyor or rotary turntable
Flameproof electrical execution for petroleum greases
OPERATIONAL RUNS & YOUTUBE HUB

Factory Demonstration & Live Operation

Every Filltech machine undergoes rigorous dry and wet testing before dispatch. Watch operational runs and packaging line trials on our official YouTube channel @FillingMachinesIndia.

WHAT YOU SEE IN LIVE DEMONSTRATIONS
Positive Cut-Off Anti-Drip Nozzles
Pneumatic suck-back shut-off eliminates residual stringing and bottle shoulder staining.
Precision Positive Displacement (± 0.5%)
Ground stainless steel cylinders guarantee identical dose volumes across each continuous cycle.
Bottom-Up Anti-Foam Diving Motion
Nozzles descend to the bottle base and withdraw progressively to eliminate turbulence in foamy products.
Sanitary SS 316 Construction
Tool-free tri-clover clamps allow full disassembly and washdown in under 10 minutes.
Request Custom Video With Your Bottle

Ship sample containers to our Wagle Estate, Thane factory for pre-order video trial

PDF

Download the full spec sheet

Dimensions, utility requirements, GA drawing and options for High-Viscosity Paste Filler.

TECHNICAL SPECIFICATIONS & BUYER FAQs

Frequently Asked Engineering Questions

Technical answers regarding dosing tolerances, cGMP compliance, viscosity handling, and plant integration for the High-Viscosity Paste Filler.

The High-Viscosity Paste Filler maintains a repeat dosing accuracy of ± 0.5% across its operating range of 50 g – 5 kg. Honed positive-displacement cylinders, tight-tolerance Teflon seals, and positive cut-off shutoff nozzles eliminate cavitation, stringing, and meniscus variation under continuous production.

This unit is engineered for products including Petroleum jelly, lip balms, waxes & massage pastes, Pharmaceutical ointments, Ayurvedic lepams & pastes, Ghee, dairy butter, cheese spreads & honey, serving industries such as Cosmetics / Toiletry, Pharmaceutical, Food & Beverages, Paint. For foaming or surface-active liquids, pneumatic bottom-up diving nozzles enter the container and lift in sync with the fluid rise to prevent aeration. For thick creams and pastes, positive displacement rotary cut-off valves provide clean transfer.

Yes. All product contact components are fabricated from certified sanitary SS 316 (with mirror-polish Ra < 0.4 µm). Sanitary tri-clover ferrule couplings allow tool-free strip-down for Clean-In-Place (CIP) flushing, autoclaving, and rapid batch changeover.

Yes. Operating at 25–60 / min, the machine is built on a modular chassis that seamlessly integrates with Filltech SS slat chain conveyors, automatic screw or ROPP cappers, induction cap sealers, and sticker labeling machines for turnkey automated lines.

Yes. Filltech invites customers to ship sample bottles, closures, and liquid/paste formulations to our manufacturing facility at 115, New Modella Industrial Estate, Wagle Estate, Thane. Our engineering team conducts comprehensive FAT trial runs to verify stroke timing and nozzle diameters before factory dispatch.

Have a custom fluid formulation or specific bottle dimension?

Speak directly with our senior tooling engineers at Wagle Estate, Thane for viscosity testing and nozzle sizing.

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