Bottle & Bung Washing Machine - View 1
AUTHENTIC BUILD · THANE MFR
1 / 4
Rotary Pressurized Jet WashingMulti-Station Jet ManifoldWashing Cycle

Bottle & Bung Washing Machine

Designed to clean various types of glass bottles or plastic/metal containers and bungs by subjecting them to a series of distinct processing operations. Features internal and external pressurized water and air jet wash sequences of controlled duration.

OUTPUT
20 to 60 bottles/min
FILL RANGE
Vials & Bottles 10 ml to 500 ml
ACCURACY
Multi-cycle Cleanliness
CONTACT PARTS
SS 304 / SS 316 manifold & pump
Typical reply within one business day · info@filltech.in

Designed to clean various types of glass bottles or plastic/metal containers and bungs by subjecting them to a series of distinct processing operations. Features internal and external pressurized water and air jet wash sequences of controlled duration.

Each component is manufactured from certified SS 304 / SS 316 and inspected to GMP standards in our Wagle Estate, Thane facility. With tool-free disassembly and fast volume adjustments, downtime between bottle or batch changes is minimized.

Best Suited For

  • Pharmaceutical glass bottle and vial decontamination
  • Plastic container inversion wash before syrup filling
  • Rubber bung & dropper plug ultrasonic / water washing
ParameterEngineering Specification
Output Rate20 to 60 containers per minute
Washing Cycles4-Stage internal + external wash & air rinse
Water Consumption50 to 150 Litres/hr (depending on cycle)
Pump Motor1.0 HP SS High Pressure Centrifugal Pump
Power Rating1.5 HP, 415V 3-Phase, with water pump
Overall Footprint1100 mm (L) × 1100 mm (W) × 1400 mm (H)
Continuous rotary indexing carousel with container pocket holders
Stationary internal diving wash nozzles and external spray header
Multi-stage wash sequence (Recirculated water, fresh DM water, filtered air jet)
Recirculation tank with multi-stage cartridge filter and booster pump
Acrylic safety dome hood preventing water splashing

The following optional modular attachments and custom engineering features can be integrated into this machine build:

SS 316 contact parts and piping upgrade
Heated water wash tank with digital temperature controller
OPERATIONAL RUNS & YOUTUBE HUB

Factory Demonstration & Live Operation

Every Filltech machine undergoes rigorous dry and wet testing before dispatch. Watch operational runs and packaging line trials on our official YouTube channel @FillingMachinesIndia.

WHAT YOU SEE IN LIVE DEMONSTRATIONS
Positive Cut-Off Anti-Drip Nozzles
Pneumatic suck-back shut-off eliminates residual stringing and bottle shoulder staining.
Precision Positive Displacement (Multi-cycle Cleanliness)
Ground stainless steel cylinders guarantee identical dose volumes across each continuous cycle.
Bottom-Up Anti-Foam Diving Motion
Nozzles descend to the bottle base and withdraw progressively to eliminate turbulence in foamy products.
Sanitary SS 304 / SS 316 manifold & pump Construction
Tool-free tri-clover clamps allow full disassembly and washdown in under 10 minutes.
Request Custom Video With Your Bottle

Ship sample containers to our Wagle Estate, Thane factory for pre-order video trial

PDF

Download the full spec sheet

Dimensions, utility requirements, GA drawing and options for Bottle & Bung Washing Machine.

TECHNICAL SPECIFICATIONS & BUYER FAQs

Frequently Asked Engineering Questions

Technical answers regarding dosing tolerances, cGMP compliance, viscosity handling, and plant integration for the Bottle & Bung Washing Machine.

The Bottle & Bung Washing Machine maintains a repeat dosing accuracy of Multi-cycle Cleanliness across its operating range of Vials & Bottles 10 ml to 500 ml. Honed positive-displacement cylinders, tight-tolerance Teflon seals, and positive cut-off shutoff nozzles eliminate cavitation, stringing, and meniscus variation under continuous production.

This unit is engineered for products including Pharmaceutical glass bottle and vial decontamination, Plastic container inversion wash before syrup filling, Rubber bung & dropper plug ultrasonic / water washing, serving industries such as Pharmaceutical, Cosmetics / Toiletry, Food & Beverages. For foaming or surface-active liquids, pneumatic bottom-up diving nozzles enter the container and lift in sync with the fluid rise to prevent aeration. For thick creams and pastes, positive displacement rotary cut-off valves provide clean transfer.

Yes. All product contact components are fabricated from certified sanitary SS 304 / SS 316 manifold & pump (with mirror-polish Ra < 0.4 µm). Sanitary tri-clover ferrule couplings allow tool-free strip-down for Clean-In-Place (CIP) flushing, autoclaving, and rapid batch changeover.

Yes. Operating at 20 to 60 bottles/min, the machine is built on a modular chassis that seamlessly integrates with Filltech SS slat chain conveyors, automatic screw or ROPP cappers, induction cap sealers, and sticker labeling machines for turnkey automated lines.

Yes. Filltech invites customers to ship sample bottles, closures, and liquid/paste formulations to our manufacturing facility at 115, New Modella Industrial Estate, Wagle Estate, Thane. Our engineering team conducts comprehensive FAT trial runs to verify stroke timing and nozzle diameters before factory dispatch.

Have a custom fluid formulation or specific bottle dimension?

Speak directly with our senior tooling engineers at Wagle Estate, Thane for viscosity testing and nozzle sizing.

Related filling machines

Engineered on compatible modular chassis for inline packaging lines

View all
Line Infeed
Turn Table - Filltech
MFR · THANE
Motorized Rotary Unscrambler · SS Platform

Turn Table

Motorized rotary turntable with stainless steel disc platform, perimeter guard, and guide rails to feed, unscramble, or divert containers smoothly at 90 degrees into the filling line.

OUTPUT
30 to 120 bottles/min
FILL RANGE
30" / 36" / 42" / 48" Disc Dia
Quality Check
Inspection Table - Filltech
MFR · THANE
Three-Track Conveyor · Black & White Hood

Inspection Table

Three-track conveyor inspection table equipped with overhead lighting hood and alternating black & white optical background for visual clarity inspection before labeling.

OUTPUT
30 to 90 bottles/min
FILL RANGE
Containers up to 1000 ml
Packing Line
Packaging Table or Conveyor - Filltech
MFR · THANE
Central Sandwich Belt · Dual SS Side Benches

Packaging Table or Conveyor

Central endless sandwich conveyor belt with wide stainless steel tabletop side wings for manual visual checking, leaflet insertion, and carton packing.

OUTPUT
Custom to packing crew (8–20 ft length)
FILL RANGE
Belt Width 9" to 12", Table Width 2.5 to 3 ft